1. In-House Engineering & Design Team
Process Design
We develop high-fidelity Heat and Mass Balances (HMB) and full process simulations using advanced thermodynamic modeling.
- Process Flow Diagrams (PFD)
- Mass and Energy Balance Verification
- Zero Liquid Discharge (ZLD) Systems
- Optimization of Residence Times & Stripping Efficiency
Thermal Engineering
Expert sizing for industrial heat transfer equipment across all temperature and pressure ranges, ensuring maximum heat recovery.
- Infinite Temperature Range Design Capability
- Shell & Tube / Plate Exchanger Optimization
- High-Temperature Thermic Fluid Networks (Up to 280°C+)
- Waste Heat Recovery Utility Networks
P&ID Design
Detailed master blueprints integrating multi-level safety interlocks and automated control logic into a cohesive plant framework.
- Instrument Specifications & Datasheets
- Automated Control Loop Development
- Safety Interlock & Trip Schemes
- As-Built Digital Framework Development
2. Specialized Fabrication Management
We manage a vetted network of specialized fabrication partners to build high-quality hardware under direct GeoTech engineering supervision.
Choice of Materials: Specialized fabrication in SS 316 / 316L and high-alloy steels to prevent metallic contamination and ensure longevity.
Deep Vacuum Integrity: Vessels engineered to maintain vacuum levels of 2–5 mbar, critical for high-purity deodorization.
Rigorous Auditing: GeoTech-led Dye Penetrant Testing (DPT), Radiography, and Hydrostatic testing on every sub-contracted unit.
3. Professional Installation & Erection
Leveraging specialized teams with 20+ years of industrial experience for site integration and mechanical/electrical assembly.
- 🏗️ Mechanical Erection: Precision positioning of heavy reactors, columns, and heat exchangers.
- 🏗️ Utility Hook-ups: Installation of vacuum-tight process lines and high-pressure utility networks.
- 🏗️ Electrical & Instrumentation: Robust wiring of PLC/SCADA control panels and field sensors.
4. Turnkey Commissioning
Validation Trials
We conduct rigorous "Zero-Risk" handover trials including pre-commissioning static checks and dynamic fluid balancing.
- Vacuum Stability Hold Tests (2-4 mbar)
- Heat-up Trials (Up to 280°C)
- Operational System Integrity Verification
5. Testing & Performance Qualification
Live batch trials are conducted to guarantee the final output meets all sensory and chemical targets. Our engineering specifically addresses complex challenges like "odor return" in fish oil plants through deep vacuum and stripping validation during Performance Qualification (PQ).
6. Technical Training & Handover
Knowledge transfer for sustainable operations is a core part of our turnkey service.
- 🔹 Operator Coaching: Hands-on training for high-temperature and vacuum systems.
- 🔹 Technical Dossier: Delivery of comprehensive SOPs and maintenance schedules.
- 🔹 Maintenance Support: Post-handover training for vacuum ejectors and filter maintenance.
7. Global Specialization Areas
Sustainable Energy
Green Hydrogen & Carbon Capture Plants
Industrial Oils
Aromatic & Essential Oil Distillation
Refining
Oil & Gas Refinery Units
Environment
Zero Liquid Discharge (ZLD) Solutions
Why Choose GeoTech?
PhD-Led Leadership
Engineering driven by academic rigor and over two decades of industrial experience.
Zero Odor Guarantee
Advanced stripping and nitrogen blanketing technologies to prevent product re-oxidation.
Total Accountability
Single-point ownership from the first HMB simulation to the final training session.